ALZETA Corporation has developed surface-stabilized fuel injectors for use with lean premixed combustors which provide extended turndown and ultralow emission performance. These injectors use a patented technique to form interacting radiant and blue-flame zones immediately above a selectively perforated porous metal surface. This allows stable operation at low reaction temperatures. A previous ASME paper (IJPGC2002-26088) described the development of this technology from the proof-of-concept stage to prototype testing. In 2002 development of these fuel injectors for the 5.5 MW turbine accelerated. Additional single-injector rig tests were performed which also demonstrated ultralow emissions of and CO at pressures up to 1.68 MPa (16.6 atm) and inlet temperatures up to 670°K (750°F). A pressurized multi-injector “sector rig” test was conducted in which two injectors were operated simultaneously in the same geometric configuration as that expected in the engine combustor liner. The multi-injector package was operated with various combinations of fired and unfired injectors, which resulted in low emissions performance and no adverse affects due to injector proximity. To date sub-3 ppm emissions with sub-10 ppm CO emissions have been obtained over an operating range of 0.18–1.68 MPa (1.8–16.6 atm), inlet temperatures from 340 to 670K (186–750°F), and adiabatic flame temperatures from 1740 to 1840K (2670–2850°F). A full scale multi-injector engine simulation is scheduled for the beginning of 2003, with engine tests beginning later that year.
Surface-Stabilized Fuel Injectors With Sub-Three PPM Emissions for a 5.5 MW Gas Turbine Engine
Contributed by the International Gas Turbine Institute (IGTI) of THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS for publication in the ASME JOURNAL OF ENGINEERING FOR GAS TURBINES AND POWER. Paper presented at the International Gas Turbine and Aeroengine Congress and Exhibition, Atlanta, GA, June 16–19, 2003, Paper No. 2003-GT-38489. Manuscript received by IGTI, October 2002, final revision, March 2003. Associate Editor: H. R. Simmons.
Greenberg , S. J., McDougald, N. K., Weakley , C. K., Kendall, R. M., and Arellano, L. O. (April 15, 2005). "Surface-Stabilized Fuel Injectors With Sub-Three PPM Emissions for a 5.5 MW Gas Turbine Engine ." ASME. J. Eng. Gas Turbines Power. April 2005; 127(2): 276–285. https://doi.org/10.1115/1.1839920
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