Volume 126 Issue 4 | J. Manuf. Sci. Eng.

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Editorial

Micro/Meso-scale Manufacturing

Kuniaki Dohda, Professor, Jun Ni, Professor, Nico de Rooij, Professor

J. Manuf. Sci. Eng. November 2004, 126(4): 641. doi: https://doi.org/10.1115/1.1814125

Abstract

View articletitled, Micro/Meso-scale Manufacturing

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Topics: Manufacturing , Mechatronics

Technical Papers

Microforming: Experimental Investigation of the Extrusion Process for Micropins and its Numerical Simulation Using RKEM

Jian Cao, Neil Krishnan, Zhong Wang, Hongsheng Lu, Wing K. Liu, Anthony Swanson

J. Manuf. Sci. Eng. November 2004, 126(4): 642–652. doi: https://doi.org/10.1115/1.1813468

Abstract

View articletitled, Microforming: Experimental Investigation of the Extrusion Process for Micropins and its Numerical Simulation Using RKEM

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Topics: Extruding , Grain size , Surface roughness , Displacement , Dimensions , Computer simulation

Burr-Free Microblanking Using Piezoelectric Actuator

Isamu Aoki, Masahiro Sasada

J. Manuf. Sci. Eng. November 2004, 126(4): 653–658. doi: https://doi.org/10.1115/1.1812775

Abstract

View articletitled, Burr-Free Microblanking Using Piezoelectric Actuator

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Topics: Blanking (Metalworking) , Piezoelectric actuators , Displacement

Development of Ultrafine Piercing By SiC Fiber Punch

Toshihiko Mori

J. Manuf. Sci. Eng. November 2004, 126(4): 659–665. doi: https://doi.org/10.1115/1.1812776

Abstract

View articletitled, Development of Ultrafine Piercing By SiC Fiber Punch

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Topics: Fibers

The Mechanics of Machining at the Microscale: Assessment of the Current State of the Science

X. Liu, R. E. DeVor, S. G. Kapoor, K. F. Ehmann

J. Manuf. Sci. Eng. November 2004, 126(4): 666–678. doi: https://doi.org/10.1115/1.1813469

Abstract

View articletitled, The Mechanics of Machining at the Microscale: Assessment of the Current State of the Science

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Topics: Cutting , Machining , Micromachining , Deformation , Modeling , Size effect , Simulation

An Explanation for the Size-Effect in Machining Using Strain Gradient Plasticity

Suhas S. Joshi, Shreyes N. Melkote

J. Manuf. Sci. Eng. November 2004, 126(4): 679–684. doi: https://doi.org/10.1115/1.1688375

Abstract

View articletitled, An Explanation for the Size-Effect in Machining Using Strain Gradient Plasticity

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Topics: Deformation , Density , Dislocations , Machining , Plasticity , Shear (Mechanics) , Shear strength , Size effect , Strain gradient , Modeling

On the Modeling and Analysis of Machining Performance in Micro-Endmilling, Part I: Surface Generation

Michael P. Vogler, Graduate Student, Richard E. DeVor, Professor, Fellow ASME, Shiv G. Kapoor, Professor, Fellow ASME

J. Manuf. Sci. Eng. November 2004, 126(4): 685–694. doi: https://doi.org/10.1115/1.1813470

Abstract

View articletitled, On the Modeling and Analysis of Machining Performance in Micro-Endmilling, Part I: Surface Generation

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Topics: Cutting , Ferrites (Magnetic materials) , Machining , Micromilling , Nodular iron , Simulation , Surface roughness , Modeling , Geometry

On the Modeling and Analysis of Machining Performance in Micro-Endmilling, Part II: Cutting Force Prediction

Michael P. Vogler, Graduate Student, Shiv G. Kapoor, Professor, Fellow ASME, Richard E. DeVor, Professor, Fellow ASME

J. Manuf. Sci. Eng. November 2004, 126(4): 695–705. doi: https://doi.org/10.1115/1.1813471

Abstract

View articletitled, On the Modeling and Analysis of Machining Performance in Micro-Endmilling, Part II: Cutting Force Prediction

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Topics: Cutting , Deformation , Ferrites (Magnetic materials) , Machining , Micromilling , Nodular iron , Simulation , Computation , Finite element analysis , Modeling

Mechanistic Cutting Process Calibration via Microstructure-Level Finite Element Simulation Model

Sunghyuk Park, Graduate Student, S. G. Kapoor, Professor, Fellow ASME, R. E. DeVor, Professor, Fellow ASME

J. Manuf. Sci. Eng. November 2004, 126(4): 706–709. doi: https://doi.org/10.1115/1.1813480

Abstract

View articletitled, Mechanistic Cutting Process Calibration via Microstructure-Level Finite Element Simulation Model

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Topics: Calibration , Cutting , Graphite , Finite element analysis , Carbon steel , Machining , Nodular iron

A Static Model of Chip Formation in Microscale Milling

Chang-Ju Kim, J. Rhett Mayor, Jun Ni, Professor

J. Manuf. Sci. Eng. November 2004, 126(4): 710–718. doi: https://doi.org/10.1115/1.1813475

Abstract

View articletitled, A Static Model of Chip Formation in Microscale Milling

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Topics: Cutting , Microscale devices , Milling , Micromilling

The Drilling Vibration Behavior of a Twisted Microdrill

Bo-Wun Huang

J. Manuf. Sci. Eng. November 2004, 126(4): 719–726. doi: https://doi.org/10.1115/1.1813472

Abstract

View articletitled, The Drilling Vibration Behavior of a Twisted Microdrill

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Topics: Drilling , Drills (Tools) , Vibration , Thrust

Study of 3D Micro-Ultrasonic Machining

Z. Y. Yu, K. P. Rajurkar, A. Tandon

J. Manuf. Sci. Eng. November 2004, 126(4): 727–732. doi: https://doi.org/10.1115/1.1813482

Abstract

View articletitled, Study of 3D Micro-Ultrasonic Machining

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Topics: Computer-aided design , Machining , Wear , Ultrasonic machining , Drilling , Vibration , Shapes

Scaling Issues in Miniaturization of Injection Molded Parts

Donggang Yao, Byung Kim

J. Manuf. Sci. Eng. November 2004, 126(4): 733–739. doi: https://doi.org/10.1115/1.1813479

Abstract

View articletitled, Scaling Issues in Miniaturization of Injection Molded Parts

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Topics: Cavities , Flow (Dynamics) , Injection molding , Molding , Polymers , Pressure , Freezing , Temperature , Size effect , Heat conduction

Systematical Characterization of Material Response to Microscale Laser Shock Peening

Hongqiang Chen, Youneng Wang, Jeffrey W. Kysar, Y. Lawrence Yao

J. Manuf. Sci. Eng. November 2004, 126(4): 740–749. doi: https://doi.org/10.1115/1.1811115

Abstract

View articletitled, Systematical Characterization of Material Response to Microscale Laser Shock Peening

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Topics: Aluminum , Crystals , Dislocations , Electron backscatter diffraction , Finite element methods , Finite element model , Laser hardening , Microscale devices , Rotation , Shock (Mechanics)

Modeling of Advanced Melting Zone for Manufacturing of Optical Fibers

Zhiyong Wei, Kok-Meng Lee, Zhi Zhou, Siu-Ping Hong

J. Manuf. Sci. Eng. November 2004, 126(4): 750–759. doi: https://doi.org/10.1115/1.1849032

Abstract

View articletitled, Modeling of Advanced Melting Zone for Manufacturing of Optical Fibers

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Topics: Furnaces , Glass , Manufacturing , Melting , Optical fiber , Preforms , Radiation (Physics) , Simulation , Temperature , Temperature gradient

Nanosurface Fabrication of Hard Brittle Materials by Structured Tool Imprinting

Masahiko Yoshino, Sivanandam Aravindan

J. Manuf. Sci. Eng. November 2004, 126(4): 760–765. doi: https://doi.org/10.1115/1.1813474

Abstract

View articletitled, Nanosurface Fabrication of Hard Brittle Materials by Structured Tool Imprinting

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Topics: Brittleness , Deformation , Diamond tools , Glass , Manufacturing , Quartz , Silicon , Stress , Semiconductor wafers , Ductile-brittle transition

Development of an Assembly-free Process Based on Virtual Environment for Fabricating 3D Microfluidic Systems Using Microstereolithography Technology

Hyun-Wook Kang, In Hwan Lee, Dong-Woo Cho, Professor, Member ASME

J. Manuf. Sci. Eng. November 2004, 126(4): 766–771. doi: https://doi.org/10.1115/1.1811116

Abstract

View articletitled, Development of an Assembly-free Process Based on Virtual Environment for Fabricating 3D Microfluidic Systems Using Microstereolithography Technology

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Topics: Manufacturing , Microfluidics , Virtual reality , Blood

Surface Finishing and Evaluation of Three-Dimensional Silicon Microchannel Using Magnetorheological Fluid

Wook-Bae Kim, Seung-Hwan Lee, Byung-Kwon Min

J. Manuf. Sci. Eng. November 2004, 126(4): 772–778. doi: https://doi.org/10.1115/1.1811113

Abstract

View articletitled, Surface Finishing and Evaluation of Three-Dimensional Silicon Microchannel Using Magnetorheological Fluid

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Topics: Finishing , Fluids , Microchannels , Silicon , Surface finishing , Surface roughness

Ceramic Micro/Nanoparticle Size Evolution in Wet Grinding in Stirred Ball Mill

Jiann-Cherng Su, Steven Y. Liang, Wang Lin Liu, Tzu Chi Jan

J. Manuf. Sci. Eng. November 2004, 126(4): 779–786. doi: https://doi.org/10.1115/1.1811117

Abstract

View articletitled, Ceramic Micro/Nanoparticle Size Evolution in Wet Grinding in Stirred Ball Mill

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Topics: Ball mills , Fluids , Grinding , Nanoparticles , Particle size , Particulate matter , Viscosity , Ceramics , Ball milling

Deposition Technologies For Micromanufacturing: A Review

Vinay Kadekar, Weiya Fang, Frank Liou

J. Manuf. Sci. Eng. November 2004, 126(4): 787–795. doi: https://doi.org/10.1115/1.1811118

Abstract

View articletitled, Deposition Technologies For Micromanufacturing: A Review

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Topics: Flow (Dynamics) , Lasers , Particulate matter , Manufacturing

A Simulation-based Correlation of Cross-Sectional Area of the Thin Film Produced by Laser Chemical Vapor Deposition With a Moving Laser Beam

Yuwen Zhang, Associate Professor,

J. Manuf. Sci. Eng. November 2004, 126(4): 796–800. doi: https://doi.org/10.1115/1.1813478

Abstract

View articletitled, A Simulation-based Correlation of Cross-Sectional Area of the Thin Film Produced by Laser Chemical Vapor Deposition With a Moving Laser Beam

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Topics: Chemical vapor deposition , Laser beams , Lasers , Simulation , Thin films , Shapes

Mechanical Approach to Nanomachining of Silicon Using Oxide Characteristics Based on Tribo Nanolithography (TNL) in KOH Solution

Jeong Woo Park, Noritaka Kawasegi, Noboru Morita, Deug Woo Lee

J. Manuf. Sci. Eng. November 2004, 126(4): 801–806. doi: https://doi.org/10.1115/1.1811114

Abstract

View articletitled, Mechanical Approach to Nanomachining of Silicon Using Oxide Characteristics Based on Tribo Nanolithography (TNL) in KOH Solution

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Topics: Atomic force microscopy , Diamonds , Etching , Nanolithography , Silicon , Cantilevers , Corrosion resistance

Scanning Grating Microinterferometer for MEMS Metrology

Byungki Kim, Graduate Research Assistant, Michael C. Schmittdiel, Graduate Research Assistant, F. Levent Degertekin, Assistant Professor, Thomas R. Kurfess, Professor

J. Manuf. Sci. Eng. November 2004, 126(4): 807–812. doi: https://doi.org/10.1115/1.1812773

Abstract

View articletitled, Scanning Grating Microinterferometer for MEMS Metrology

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Topics: Diffraction gratings , Interferometers , Manufacturing , Metrology , Microelectromechanical systems , Vibration , Resolution (Optics) , Sensors

Three Dimensional Imaging of LIGA-Made Microcomponents

Douglas Chinn, Peter Ostendorp, Mike Haugh, Russell Kershmann, Thomas Kurfess, Andre Claudet, Thomas Tucker

J. Manuf. Sci. Eng. November 2004, 126(4): 813–821. doi: https://doi.org/10.1115/1.1812774

Abstract

View articletitled, Three Dimensional Imaging of LIGA-Made Microcomponents

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Topics: Computer-aided design , Dimensions , Gears , Imaging , Metrology , Resolution (Optics) , Computer software , Nickel alloys , Algorithms , Image processing

Effects of Spherical Targets on Capacitive Displacement Measurements

R. Ryan Vallance, Eric R. Marsh, Philip T. Smith

J. Manuf. Sci. Eng. November 2004, 126(4): 822–829. doi: https://doi.org/10.1115/1.1813476

Abstract

View articletitled, Effects of Spherical Targets on Capacitive Displacement Measurements

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Topics: Capacitance , Electrodes , Finite element analysis , Sensors , Displacement measurement

Novel Sensor Fabrication Using Direct-Write Thermal Spray and Precision Laser Micromachining

Q. Chen, T. Tong, J. P. Longtin, S. Tankiewicz, S. Sampath, R. J. Gambino

J. Manuf. Sci. Eng. November 2004, 126(4): 830–836. doi: https://doi.org/10.1115/1.1813481

Abstract

View articletitled, Novel Sensor Fabrication Using Direct-Write Thermal Spray and Precision Laser Micromachining

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Topics: Lasers , Manufacturing , Micromachining , Sensors , Sprays , Strain gages , Temperature , Coatings , Rapid prototyping , Heating

Technical Briefs

Microfactory—Concept, History, and Developments

Yuichi Okazaki,, Nozomu Mishima, and, Kiwamu Ashida

J. Manuf. Sci. Eng. November 2004, 126(4): 837–844. doi: https://doi.org/10.1115/1.1823491

Abstract

View articletitled, Microfactory—Concept, History, and Developments

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Topics: Machinery , Manufacturing , Manufacturing systems , Milling machines , Machine tools , Machining , Industrial research

Effect of Fixture Compliance on Thermally Enhanced Edge Registration in Microlamination

Wassanai Wattanutchariya, Brian K. Paul

J. Manuf. Sci. Eng. November 2004, 126(4): 845–848. doi: https://doi.org/10.1115/1.1811112

Abstract

View articletitled, Effect of Fixture Compliance on Thermally Enhanced Edge Registration in Microlamination

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Topics: Bonding , Buckling , Microchannels , Temperature , Deflection

The Influence of Material Models on Finite Element Simulation of Machining

Jing Shi, C. Richard Liu

J. Manuf. Sci. Eng. November 2004, 126(4): 849–857. doi: https://doi.org/10.1115/1.1813473

Abstract

View articletitled, The Influence of Material Models on Finite Element Simulation of Machining

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Topics: Cutting , Finite element analysis , Machining , Simulation , Stress , Temperature , Modeling , Steel , Residual stresses , Flow (Dynamics)

Discussion

Comments on “Thermophysical-property-based selection of tool protective coatings for dry machining of steels” by Wit Grezesik et al., Journal of Manufacturing Science and Engineering., Nov. 2003, Vol. 125, pp. 689–695

Hisham A. Abdel-aal, Assistant Professor,

J. Manuf. Sci. Eng. November 2004, 126(4): 858. doi: https://doi.org/10.1115/1.1813477

Extract

View articletitled, Comments on “Thermophysical-property-based selection of tool protective coatings for dry machining of steels” by Wit Grezesik et al., Journal of Manufacturing Science and Engineering., Nov. 2003, Vol. 125, pp. 689–695

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Topics: Machining , Manufacturing , Protective coatings , Steel , Thermal conductivity , Thermal diffusivity

Book Review

Tribology of Abrasive Machining Processes

Ioan Marinescu,, Brian Rowe,, Boris Dimitrov, and, Ichiro Inasaki

J. Manuf. Sci. Eng. November 2004, 126(4): 859. doi: https://doi.org/10.1115/1.1819313

Extract

View articletitled, Tribology of Abrasive Machining Processes

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Topics: Abrasive machining , Grinding , Tribology , Abrasion , Machining , Molecular dynamics methods , Production equipment

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