Abstract

In this paper we present the force distribution analysis for a dual input actuator called parallel force/velocity actuator (PFVA). We present five physical quantities that are relevant to the design and operation of PFVA-based systems. For each of them we (i) follow a first principles approach to develop a model, (ii) define dimensionless parameters and criteria that indicate the relative distribution of the quantity between the two inputs of the PFVA, (iii) express the basic model in terms of these dimensionless parameters, (iv) provide numerical examples using five candidate designs with commercial off-the-shelf components, (v) investigate the limiting case as the two inputs become more and more kinematically distinct, and (vi) suggest design guidelines based on our analysis. We studied four aspects of PFVA design: (i) mixing of position uncertainties of the two inputs, i.e., force actuator (FA) and velocity actuator (VA), (ii) distribution of static and inertia torques between the inputs for a given output loading condition, (iii) acceleration responsiveness, and lastly, (iv) effective stiffness of the PFVA system with respect to some basic design parameters of the PFVA. As an example result, we observed that the PFVA's effective stiffness will be at least 40% greater than that of the VA if the FA is 85% as efficient as the VA, the FA is 17% less stiff than the VA, and the kinematic scaling between the two inputs (FA and VA) is approximately 11.5. The results we obtained are organized into five design guidelines for the PFVA. To demonstrate the utility of this analysis and the guidelines, we present a design case study that describes a PFVA prototype. The results of this paper assist in better designing PFVA-based systems with a focus on the coupling between the two inputs.

1.
Zinn
,
M.
,
Roth
,
B.
,
Khatib
,
O.
, and
Salisbury
,
J. K.
, 2004, “
A New Actuation Approach for Human Friendly Robot Design
,”
Int. J. Robot. Res.
0278-3649,
23
(
4–5
), pp.
379
398
.
2.
Bicchi
,
A.
, and
Tonietti
,
G.
, 2004, “
Fast and Soft Arm Tactics: Dealing With the Safety—Performance Tradeoff in Robot Arms Design and Control
,”
IEEE Rob. Autom. Mag.
1070-9932,
11
(
2
), pp.
22
33
.
3.
Ontañon-Ruiz
,
J.
,
Daniel
,
R. W.
, and
McAree
,
P. R.
, 1998, “
On the Use of Differential Drives for Overcoming Transmission Nonlinearities
,”
J. Robot. Syst.
,
15
(
11
), pp.
641
660
.
4.
Morrell
,
J. B.
, and
Salisbury
,
J. K.
, 1998, “
Parallel Coupled Micro-Macro Actuators
,”
Int. J. Robot. Res.
0278-3649,
17
(
7
), pp.
773
791
.
5.
Kim
,
B. -S.
,
Park
,
J. -J.
, and
Song
,
J. -B.
, 2007, “
Double Actuator Unit With Planetary Gear Train for a Safe Manipulator
,”
IEEE International Conference on Robotics and Automation
, Rome, Italy, pp.
1146
1151
.
6.
Pratt
,
G. A.
,
Williamson
,
M. M.
,
Dillworth
,
P.
,
Pratt
,
J.
,
Ulland
,
K.
, and
Wright
,
A.
, 1995, “
Stiffness Isn’t Everything
,”
Proceedings of the 4th International Symposium on Experimental Robotics (ISER)
, Stanford, CA.
7.
Lauria
,
M.
,
Legault
,
M. A.
,
Lavoie
,
M. A.
, and
Michaud
,
F.
, 2008, “
Differential Elastic Actuator for Robotic Interaction Tasks
,”
Proceedings of the IEEE International Conference on Robotics and Automation (ICRA)
, Pasadena, CA.
8.
Rabindran
,
D.
, and
Tesar
,
D.
, 2009, “
Parametric Design and Power-Flow Analysis of Parallel Force/Velocity Actuators
,”
ASME J. Mech. Rob.
1942-4302,
1
, p.
011007
.
9.
Rabindran
,
D.
, and
Tesar
,
D.
, May 2009, “
A Differential-Based Parallel Force/Velocity Actuation Concept: Theory and Experiments
,” Ph.D. dissertation, Mechanical Engineering Department, University of Texas at Austin, Austin, TX.
10.
Tesar
,
D.
, 2003, “
Electro-Mechanical Actuator Architecture (EMAA)
,” Technical Report No. MR06-2003, Robotics Research Group, University of Texas at Austin, Austin, TX.
11.
Rabindran
,
D.
, and
Tesar
,
D.
, 2007, “
Study of the Dynamic Coupling Term (μ)
in Parallel Force/Velocity Actuated Systems,”
Proceedings of the 3rd Annual IEEE Conference on Automation Science and Engineering
, Scottsdale, Arizona, pp.
418
423
.
12.
Rabindran
,
D.
, and
Tesar
,
D.
, 2007, “
Dynamic Analysis and Simulation of a 1-DOF Mechanism Driven by a Parallel Force/Velocity Actuator (PFVA)
,”
Proceedings of the International Mechanical Engineering Congress and Exposition (IMECE)
, Seattle, WA, Paper No. IMECE2007-44004.
13.
Rabindran
,
D.
, and
Tesar
,
D.
, 2009, “
Experimental Identification of Friction and Dynamic Coupling in a Dual Actuator Testbed
,”
Workshop on Good Experimental Methodology in Robotics, Robotics Science and Systems V
, Seattle, WA.
14.
Andantex Inc., USA
, 2007, “
Differential Gearbox Series SA—Standard Range
,” Product Catalog, http://www.andantex.com/products_andantex.php?id_product=844http://www.andantex.com/products_andantex.php?id_product=844
15.
Emoteq Inc., USA
, 2007, “
High Torque and High Speed Series Brushless DC Motors
,” Product Catalogs, http://www.emoteq.com/http://www.emoteq.com/
17.
Waldron
,
K. J.
, and
Kumar
,
A.
, 1979, “
Development of a Theory of Errors for Manipulators
,”
Proceedings of the 5th World Congress on Theory of Machines and Mechanisms
, pp.
821
826
.
18.
Devore
,
J. L.
, 1999,
Probability and Statistics for Engineering and the Sciences
, 5th ed.,
D. T.
Learning
, ed.,
Duxbury Press
,
Pacific Grove, CA
.
19.
Hill
,
B.
, and
Tesar
,
D.
, 1997, “
Design of Mechanical Properties for Serial Manipulators
,” Ph.D. dissertation, Mechanical Engineering Department, University of Texas at Austin, Austin, TX.
20.
Welch
,
G.
and
Bishop
,
G.
, 2001 “
An Introduction to the Kalman Filter
,”
SIGGRAPH 2001 Course 8 in Computer Graphics, Annual Conference on Computer Graphics and Interactive Techniques
,
Addison-Wesley
,
Los Angeles, CA
.
21.
Pennestri
,
E.
, and
Valentini
,
P. P.
, 2003, “
A Review of Formulas for the Mechanical Efficiency Analysis of Two Degrees-of-Freedom Epicyclic Gear Trains
,”
ASME J. Mech. Des.
0161-8458,
125
(
3
), pp.
602
608
.
22.
Benedict
,
C. E.
, and
Tesar
,
D.
, 1971, “
Dynamic Response Analysis of Quasi-Rigid Mechanical System Using Kinematic Influence Coefficients
,”
J. Mech.
0022-2569,
6
(
4
), pp.
383
389
.
23.
Hall
,
A. S.
, Jr.
, 1992, “
A Note on the History of Kinematic Influence Coefficients
,”
Mech. Mach. Theory
0094-114X,
27
(
3
), pp.
367
.
24.
Angeles
,
J.
, private correspondence.
25.
West
,
J. C.
, and
Leonard
,
J. L.
, 1955, “
The Necessary Torque Requirements for a Servo-Motor
,”
J. Sci. Instrum.
0950-7671,
32
(
1
), pp.
30
32
.
26.
Tal
,
J.
, and
Kahne
,
S.
, 1972, “
The Selection of Variable Gear for Minimum Energy
,”
IEEE Trans. Autom. Contr.
,
17
(
3
), pp.
353
358
.
27.
Vaculik
,
S.
, and
Tesar
,
D.
, 2008, “
Electro-Mechanical Actuator Design and Scaling Rule Development
,” Ph.D. dissertation, Mechanical Engineering Department, University of Texas at Austin, Austin, TX.
28.
Rios
,
O.
, and
Tesar
,
D.
, 2008, “
Influence of Actuator Parameters on the Performance Capability of Serial Robotic Manipulator Systems
,” Ph.D. dissertation, Mechanical Engineering Department, University of Texas at Austin, Austin, TX.
29.
Schempf
,
H.
, and
Yoerger
,
D. R.
, 1993, “
Study of Dominant Performance Characteristics in Robot Transmissions
,”
ASME J. Mech. Des.
0161-8458,
115
(
3
), pp.
472
482
.
30.
Kahraman
,
A.
, 1994, “
Planetary Gear Train Dynamics
,”
ASME J. Mech. Des.
0161-8458,
116
(
3
), pp.
713
720
.
31.
Rivin
,
E. I.
, 1980, “
Role of Induction Driving Motor in Transmission Dynamics
,”
Proceedings of the ASME Design Engineering Technical Conferences (DETC)
, Beverly Hills, CA, Paper No. 80-DET-96.
32.
Rivin
,
E. I.
, 1999,
Stiffness and Damping in Mechanical Design
,
Marcel Dekker
,
New York, NY
, pp.
200
271
.
33.
Asada
,
H.
,
Kanade
,
T.
, and
Takeyama
,
I.
, 1983, “
Control of a Direct-Drive Arm
,”
ASME J. Dyn. Syst., Meas., Control
0022-0434,
105
, pp.
136
142
.
34.
Younkin
,
G. W.
, 2003,
Industrial Servo Control Systems: Fundamentals and Applications
, 2nd ed.,
Marcel Dekker
,
New York
.
35.
Aydin
,
M.
,
Huang
,
S.
, and
Lipo
,
T. A.
, 2006, “
Torque Quality and Comparison of Internal and External Rotor Axial Flux Surface-Magnet Disc Machines
,”
IEEE Trans. Ind. Electron.
0278-0046,
53
(
3
), pp.
822
830
.
36.
Sun
,
L.
,
Gao
,
H.
,
Song
,
Q.
, and
Nei
,
J.
, 2002, “
Measurement of Torque Ripple in PM Brushless Motors
,”
Proceedings of the IEEE Industry Applications Conference, 37th Annual IAS Meeting
, pp.
2567
2571
.
37.
Honeywell
, 2009, “
Model 1700 Series Non-Contact/Amplified Output Torque Transducer
,” Product Catalog, http://www.sensotec.coms/http://www.sensotec.coms/
You do not currently have access to this content.