The temperature field and stress distribution for in-service welding of a flowing media, pressurized pipeline are simulated by use of the finite element method (FEM). In order to investigate the effect of flowing media on the temperature field of in-service welding, the results are compared with those of a no-flow case. It is found that the flowing media took away most of the heat effects from welding. The cooling is accelerated and the peak temperature of the inner surface of the pipe is much lower than that of the no-flow case. An experiment was performed to verify the accuracy of the numerical model. The presence of internal pressure, i.e., flowing media, in the pipeline significantly affects the postcooling axial stress distribution.

1.
Mcelligott
,
J. A.
,
Delanty
,
J.
,
Delanty
,
B.
, 1998, “
Full Flow High Pressure Hot Taps: The New Technology and Why It’s Indispensable to Industry
,”
Proceedings of the International Pipeline Conference
, Vol.
II
, pp.
813
820
.
2.
Cant
,
R. R.
, 2000, “
The Making of a Permanent Hot Tap Connection
,”
Pipeline Gas J.
0032-0188,
227
(
8
), pp.
16
, 20, 22,
24
.
3.
Goodfellow
,
R.
, and
Belanger
,
R.
, 2001, “
Hot Tap Installed on Operating Sour-Gas Line
,”
Oil Gas J.
0030-1388,
99
(
12
), pp.
50
55
.
4.
Hutt
,
G.
, and
West
,
A.
, 1995, “
Starsmore R. Hot Tapping on a Subsea Pipeline
,”
Weld. Met. Fabr.
0043-2245,
63
(
4
), pp.
136
139
.
5.
Nemoto
,
M.
, and
Susa
,
M.
, 1992, “
Hot Tap Method Developed for Heating and Cooling Pipe
,”
Pipe Line Industry
,
75
(
1
), pp.
64
65
.
6.
Sabapathy
,
P. N.
,
Wahab
,
M. A.
, and
Painter
,
M. J.
, 2000, “
The Prediction of Burn-Through During In-Service Welding of Gas Pipelines
,”
Int. J. Pressure Vessels Piping
0308-0161,
77
, pp.
669
677
.
7.
Hicks
,
D. J.
, 1983, “
Guidelines for Welding on Pressurized Pipe
,”
Pipeline Gas J.
0032-0188,
210
(
3
), pp.
17
19
.
8.
Sabapathy
,
P. N.
, and
Wahab
,
M. A.
, 2001, “
Painter M. J. Numerical Models of In-Service Welding of Gas Pipelines
,”
J. Mater. Process. Technol.
0924-0136,
118
(
1
), pp.
14
21
.
9.
Kim
,
W. S.
,
Kim
,
Y. P.
, and
Oh
,
K. H.
, 2002, “
The Effects of Heat Input and Gas Flow Rate on Weld Integrity for Sleeve Repair Welding of In-Service Gas Pipelines
,”
Proceedings of the 4th International Pipeline Conference
, pp.
1483
1492
.
10.
Cheng
,
W. T.
,
Amend
,
W.
, and
Wang
,
Y. Y.
, 2004, “
Weld Microstructure and Hardness Prediction for In-Service Hot-Tap Welds
,” in
Proceedings of the Biennial International Pipeline Conference
, pp.
1563
1572
.
11.
Ribicky
,
E. F.
,
Schmueser
,
D. W.
,
Stonesifer
,
R. W.
,
Groom
,
J. J.
, and
Mishler
,
H. W.
, 1978, “
A Finite-Element Model for Residual Stresses and Deflections in Girth-Butt Welded Pipes
,”
ASME J. Pressure Vessel Technol.
0094-9930,
100
(
8
), pp.
256
262
.
12.
Zhao
,
R. P.
, and
Guan
,
G. F.
, 1995, “
The Principle of Chemical Engineering
,”
Chemical Industry Press
, Beijing.
13.
Xue
,
X. L.
,
Sang
,
Z. F.
, and
Jiang
,
W. Z.
, 2005, “
Numerical Simulation on Discontinuous Welding of a Hot Tap Structure
,”
Trans. China Weld. Inst.
,
26
(
4
), pp.
25
28
.
14.
Artem
,
P.
, 2001, “
Computer Simulation of Residual Stress and Distortion of Thick Plates in Multi-Electrode Submerged Arc Welding and Their Mitigation Techniques
,” Norwegian University of Science and Technology, Trondheim.
15.
Bang
,
I. W.
,
Son
,
Y. P.
,
Oh
,
K. H.
et al.
, 2002, “
Numerical Simulation of Sleeve Repair Welding of In-Service Gas Pipelines
,”
Weld. J. (Miami, FL, U.S.)
0043-2296,
12
, pp.
273
282
.
16.
Xue
,
X. L.
,
Sang
,
Z. F.
, and
Jiang
,
W. Z.
, 2004, “
The Effect of a Discontinuous Welding Technique on Stress Levels of a Hot Tap Tee
,”
Proceedings of the 6th International Pipeline Conference
, pp.
1555
1561
.
17.
Ni
,
H. F.
, 2004, “
A Study on Effects of Shot-Peening on Stress Corrosion Cracking in Stainless Steel Welded Joints
,”
Nanjing University of Technology
, Nanjing.
18.
Lu
,
A. L.
,
Shi
,
Q. Y.
,
Zhao
,
H. Y.
et al.
, 2001, “
Three-Dimensional Numerical Simulation of Temperature and Stress Distribution in Welding of Thick Plate
,”
China Mech. Eng.
,
12
(
2
), pp.
183
186
.
19.
SY/T6477-2000 (A Chinese standard), “
The evaluation method of remaining strength of the oil and gas transmission pipeline with the flaw (Part 1: The volumetric type flaw)
.”
You do not currently have access to this content.