Abstract

This article investigates the often overlooked yet crucial role of heating, ventilation, and air conditioning (HVAC) systems in advancing sustainable manufacturing practices in the United States. Through all outcomes of the energy assessments conducted by the Industrial Assessment Centers (IACs) in various industrial settings, the current study focuses on the energy consumption of HVAC systems and assesses the impact of their energy-efficient measures on the overall industrial energy usage. In-depth analysis covers both technological and economic facets of resource management practices, utilizing case studies and data from energy assessments on 20,818 small- and medium-sized manufacturing facilities. The results reveal substantial potential for reducing energy consumption, estimated at 71.9 million MMBtu per year, along with annual energy cost savings of approximately $744 million per year and a noteworthy mitigation of 8.7 million metric tons of CO2 emissions per year, all achievable through HVAC system improvements. These findings show the practical significance of taking sustainable practices in HVAC systems and their potential to improve energy efficiency and mitigate the environmental impact within the manufacturing sector.

References

1.
U.S. Department of Energy Advanced Manufacturing Office
,
2022
, “Analysis Finds Decrease in U.S. Manufacturing Energy Consumption.” https://www.energy.gov/eere/amo/articles/analysis-finds-decrease-us-manufacturing-energy-consumptio, Accessed September 17, 2022.
2.
U.S. Energy Information Administration
,
2022
, “
Annual Energy Outlook 2022 (AEO2022)
.” www.eia.gov.
3.
U.S. Energy Information Administration
,
2021
, “Use of Energy in Industry – U.S. Energy Information Administration (EIA).” https://www.eia.gov/energyexplained/use-of-energy/industry.php, Accessed September 17, 2022.
4.
U.S. Energy Information Administration
,
2018
, “2018 Manufacturing Energy Consumption Survey,” https://www.eia.gov/consumption/manufacturing.
5.
Carley
,
S.
,
Engle
,
C.
, and
Konisky
,
D. M.
,
2021
, “
An Analysis of Energy Justice Programs Across the United States
,”
Energy Policy
,
152
(C), p.
112219
.
6.
Fitzgerald
,
P.
,
Therkelsen
,
P.
,
Sheaffer
,
P.
, and
Rao
,
P.
,
2023
, “
Deeper and Persistent Energy Savings and Carbon Dioxide Reductions Achieved Through ISO 50001 in the Manufacturing Sector
,”
Sustain. Energy Technol. Assess.
,
57
, p.
103280
.
7.
U.S. Department of Energy
,
2022
, “Industrial Assessment Centers.” https://iac.university/. Accessed September 17, 2022.
8.
US Census Bureau
,
2022
, “2019 SUSB Annual Data Tables by Establishment Industry,” US Census Bureau. https://www.census.gov/data/tables/2019/econ/susb/2019-susb-annual.html, Accessed September 17, 2022.
9.
Lawrence
,
E. O.
,
Galitsky
,
C.
,
Chang
,
S.-C.
,
Worrell
,
E.
, and
Masanet
,
E.
,
2008
, “LBNL-57260-Revision Energy Efficiency Improvement and Cost Saving Opportunities for the Pharmaceutical Industry An ENERGY STAR ® Guide for Energy and Plant Managers Sponsored by the U.S. Environmental Protection Agency.”
10.
Bengea
,
S. C.
,
Kelman
,
A. D.
,
Borrelli
,
F.
,
Taylor
,
R.
, and
Narayanan
,
S.
,
2014
, “
Implementation of Model Predictive Control for an HVAC System in a Mid-Size Commercial Building
,”
HVAC&R Res.
,
20
(
1
), pp.
121
135
.
11.
Goetzler
,
W.
,
Shandross
,
R.
,
Young
,
J.
,
Petritchenko
,
O.
,
Ringo
,
D.
, and
McClive
,
S.
,
2017
, “
Energy Savings Potential and RD&D Opportunities for Commercial Building HVAC Systems (No. DOE/EE-1703)
,” Navigant Consulting, Burlington, MA,
12.
Katipamula
,
S.
, and
Brambley
,
M. R.
,
2005
, “
Review Article: Methods for Fault Detection, Diagnostics, and Prognostics for Building Systems – A Review, Part I
,”
HVAC&R Res.
,
11
(
1
), pp.
3
25
.
13.
Moynihan
,
G. P.
,
2017
, “Energy Efficiency in Manufacturing Facilities: Assessment, Analysis and Implementation,”
Energy Efficient Buildings
,
F. L. B. E.-E. H.
Yap
, ed.,
IntechOpen
,
Rijeka
,
Chap. 6
.
14.
Norford
,
L. K.
,
Socolow
,
R. H.
,
Hsieh
,
E. S.
, and
Spadaro
,
G. V.
,
1994
, “
Two-to-One Discrepancy Between Measured and Predicted Performance of a ‘Low-Energy’ Office Building: Insights From a Reconciliation Based on the DOE-2 Model
,”
Energy Build.
,
21
(
2
), pp.
121
131
.
15.
Price
,
L.
, and
Lu
,
H.
,
2011
, “Industrial Energy Auditing and Assessments: A Survey of Programs Around the World.” http://www.oanda.
16.
Sorrell
,
S.
,
2011
, “Barriers to Industrial Energy Efficiency—A Literature Review Centre for Research on Energy Demand Solutions (CREDS) View Project Global Oil Depletion View Project.” www.unido.org.
17.
Lung
,
R.B.
,
Levine
,
E.
,
Rubin
,
K.
, and
Jones
,
L.
,
2021
, Trailblazers and Goal Achievers: How Better Plants Partners Achieved Ambitious Energy Goals (No. DOE/EE-2485),” U.S Department of Energy's Advanced Manufacturing Office, Washington, DC.
18.
Roy
,
D. R.
,
2009
, “
Reducing Energy Costs: The Eco-Efficiency Aspect of Corporate Sustainability
,”
ASSE Professional Development Conference and Exhibition
,
San Antonio, TX
. https://onepetro.org/ASSPPDCE/proceedings/ASSE09/All-ASSE09/ASSE-09-628/35257, Accessed June 3, 2024.
19.
Abbas
,
A. I.
,
Saravani
,
M. S.
,
Al-Haddad
,
M. R.
,
Amano
,
R. S.
, and
Qandil
,
M. D.
,
2018
, “
A Comparative Study of Industrial Energy Assessments for Small and Medium-Sized Industrial Facilities
,”
ASME 2018 12th International Conference on Energy Sustainability
,
June 24–28
,
American Society of Mechanical Engineers
.
20.
Abdel-Hadi
,
A.
,
Salem
,
A. R.
,
Abbas
,
A. I.
,
Qandil
,
M.
, and
Amano
,
R. S.
,
2021
, “
Study of Energy Saving Analysis for Different Industries
,”
ASME J. Energy Resour. Technol.
,
143
(
5
), p.
052101
.
21.
Hasan
,
A.
,
Selim
,
O. M.
,
Abousabae
,
M.
,
Amano
,
R. S.
, and
Otieno
,
W.
,
2021
, “
Economic, Exergy, and Environmental Analyses of the Energy Assessments for U.S. Industries
,”
ASME J. Energy Resour. Technol.
,
143
(
11
), p.
112107
.
22.
Selim
,
O. M.
,
Abousabae
,
M.
,
Hasan
,
A.
, and
Amano
,
R. S.
,
2021
, “
Analysis of Energy Savings and CO2 Emission Reduction Contribution for Industrial Facilities in USA
,”
ASME J. Energy Resour. Technol.
,
143
(
8
), p.
082303
.
23.
Shook
,
P.
, and
Choi
,
J.-K.
,
2023
, “
Broader Impacts of Implementing Industrial Energy-Efficient Lighting Assessment Recommendations
,”
International Conference on Sustainable Design and Manufacturing
, pp.
312
321
.
24.
Kapp
,
S.
,
Choi
,
J.-K.
, and
Kissock
,
K.
,
2022
, “
Toward Energy-Efficient Industrial Thermal Systems for Regional Manufacturing Facilities
,”
Energy Reports
,
8
, pp.
1377
1387
.
25.
Errigo
,
A.
,
Choi
,
J.-K.
, and
Kissock
,
K.
,
2022
, “
Techno-Economic-Environmental Impacts of Industrial Energy Assessment: Sustainable Industrial Motor Systems of Small and Medium-Sized Enterprises
,”
Sustain. Energy Technol. Assess.
,
49
, p.
101694
.
26.
McLaughlin
,
E.
,
Choi
,
J.-K.
, and
Kissock
,
K.
,
2022
, “
Techno-Economic Impact Assessments of Energy Efficiency Improvements in the Industrial Combustion Systems
,”
ASME J. Energy Resour. Technol.
,
144
(
8
), p.
082109
.
27.
Stephen
,
R.
,
Tennant
,
E.
,
Freyman
,
C.
,
Ozawa
,
J.
,
Chase
,
J.
, and
Querehazu
,
D.
,
2015
, “Industrial Assessment Centers Impacts, ” SRI International, Menlo Park, CA.
28.
U.S. Department of Energy
,
n.d.
, “IAC Recommendation Types.” https://iac.university/recommendationTypes/, Accessed September 20, 2022.
29.
EnergyPlus
,
2023
, “Weather Data,” EnergyPlus. https://energyplus.net/weather, Accessed September 10, 2023.
30.
U.S. Energy Information Administration
,
2021
, “Carbon Dioxide Emissions Coefficients.” https://www.eia.gov/environment/emissions/co2_vol_mass.php, Accessed September 20, 2022.
31.
Environmental Protection Agency
,
2020
, “eGRID Summary Tables 2020.” https://www.epa.gov/system/files/documents/2022-01/egrid2020_summary_tables.pdf, Accessed September 20, 2022.
32.
Jelle
,
B. P.
,
Kalnæs
,
S. E.
, and
Gao
,
T.
,
2015
, “
Low-Emissivity Materials for Building Applications: A State-of-the-Art Review and Future Research Perspectives
,”
Energy Build.
,
96
, pp.
329
356
.
33.
Dabaieh
,
M.
,
Wanas
,
O.
,
Hegazy
,
M. A.
, and
Johansson
,
E.
,
2015
, “
Reducing Cooling Demands in a Hot Dry Climate: A Simulation Study for Non-Insulated Passive Cool Roof Thermal Performance in Residential Buildings
,”
Energy Build.
,
89
, pp.
142
152
.
34.
Wang
,
Y.
, and
Dasgupta
,
P.
,
2016
, “
Intelligent and Adaptive Temperature Control for Large-Scale Buildings and Homes
,”
2016 IEEE 13th International Conference on Networking, Sensing, and Control (ICNSC)
,
Mexico City, Mexico
,
Apr. 28–30
,
IEEE
, pp.
1
6
.
35.
Grainger
,
2023
, “
Compare Products
,” Grainger. https://www.grainger.com/content/compare#compareSkus%3D14A006%2C2NY19%2C45KE97, Accessed September 17, 2023.
36.
Papadopoulos
,
S.
,
Kontokosta
,
C. E.
,
Vlachokostas
,
A.
, and
Azar
,
E.
,
2019
, “
Rethinking HVAC Temperature Setpoints in Commercial Buildings: The Potential for Zero-Cost Energy Savings and Comfort Improvement in Different Climates
,”
Build Environ.
,
155
, pp.
350
359
.
37.
Hendron
,
R.
, and
Farrar
,
S.
,
2006
, “Building America Performance Analysis Procedures for Existing Homes.” http://www.osti.gov/bridge.
38.
Seem
,
J. E.
, and
House
,
J. M.
,
2010
, “
Development and Evaluation of Optimization-Based Air Economizer Strategies
,”
Appl. Energy
,
87
(
3
), pp.
910
924
.
You do not currently have access to this content.