Experimental and theoretical studies on hydrodynamic fluid pressure were conducted for the cases of plane grinding with nonporous metal bonded diamond wheels of SD140 and SD4000. Hydrodynamic force was successfully separated from the actual grinding force using the device developed in this study. Both experimental results and theoretical analysis showed that the effect of side leakage of grinding fluid on hydrodynamic pressure is negligible under grinding condition and therefore the infinite width cylindrical bearing theory is applicable. The effective clearance includes the effects of both the protrusion of cutting points and the waviness of the wheel surface for SD140. However, for a fine wheel such as SD4000, the waviness is predominant. Hydrodynamic force predominates normal grinding force even for a coarse wheel as SD140. [S0742-4787(00)01302-3]

1.
Malkin, S., 1989, Grinding Technology: Theory and Application of Machining with Abrasive, Ellis Howood Ltd, p. 150.
2.
Schumack
,
M. R.
,
Chung
,
J. B.
,
Schultz
,
W. W.
, and
Kannatey-asibu
,
E.
,
1991
, “
Analysis of Fluid Flow under a Grinding Wheel
,”
ASME J. Eng. Ind.
,
113
, pp.
190
197
.
3.
Engineer
,
F.
,
Guo
,
C.
, and
Malkin
,
S.
,
1992
, “
Experimental Measurement of Fluid Flow through the Grinding Zone
,”
ASME J. Eng. Ind.
,
114
, pp.
61
66
.
4.
Guo
,
C.
, and
Malkin
,
S.
,
1992
, “
Analysis of Fluid Flow through the Grinding Zone
,”
ASME J. Eng. Ind.
,
114
, pp.
427
434
.
5.
Campbell, J., 1993, “Investigation of the Grinding Fluid Film Boiling Limitation,” Proceedings of the 5th International Grinding Conference, II, SME, Cincinnati, Ohio.
6.
Chang
,
C. C.
,
Wang
,
S. H.
, and
Szeri
,
A. Z.
,
1996
, “
On the Mechanism of Fluid Transport Across the Grinding Zone
,”
ASME J. Manuf. Sci. Eng.
,
118
, pp.
332
338
.
7.
Ganesan
,
M.
,
Guo
,
C.
, and
Malkin
,
S.
,
1995
, “
Measurement of Hydrodynamic Forces in Grinding
,”
Transactions of NAMRI/SME
,
22
, pp.
103
107
.
8.
Ganesan
,
M.
,
Guo
,
C.
,
Ronen
,
A.
, and
Malkin
,
S.
,
1996
, “
Analysis of Hydrodyanmic Forces in Grinding
,”
Transactions of NAMRI/SME
,
24
, pp.
105
110
.
9.
Patir
,
N.
, and
Cheng
,
H. S.
,
1978
, “
An Average Flow Model for Determining Effects of Three Dimensional Roughness on Partial Hydrodynamic Lubrication
,”
ASME J. Lubr. Technol.
,
100
, pp.
12
17
.
10.
Patir
,
N.
, and
Cheng
,
H. S.
,
1979
, “
Application of Average Flow Model to Lubrication between Rough Sliding Surfaces
,”
ASME J. Lubr. Technol.
,
101
, pp.
220
230
.
11.
Wang
,
Q.
,
Shi
,
F.
, and
Lee
,
S. C.
,
1997
, “
A Mixed-Lubrication Study of Journal Bearing Comformal Contacts
,”
ASME J. Tribol.
,
119
, pp.
456
461
.
12.
Cameron, A., 1971, Basic Lubrication Theory, Longman Group Limited, pp. 60–70.
13.
Shaw, M. C., 1972, “Fundamentals of Grinding, New Developments in Grinding,” Proceedings of the International Grinding Conference, Pittsburgh, PA.
You do not currently have access to this content.